如何在制造业中实现成功的数字转换

如何在制造业中实现成功的数字转换

Bottom Line:To achieve lasting success with any digital transformation strategy, manufacturers must put employees first then selectively focus on technologies that enable every member of their team to excel and stay connected.

The greatest productivity gains in manufacturing happen when digital transformation strategies put the health and safety of workers first. There’s the risk that focusing too much on technology alone won’t solve the innate productivity roadblocks holding workers back from achieving more. It’s the manufacturers putting workers first and making sure they’re equipped with the best possible tools to communicate, collaborate, stay connected, and excel that are succeeding at digital transformation today.

Getting The Cornerstones Of Digital Transformation Right

数字转换任何制造业务需要建立在以下三个基石上取得成功:

  • Excel on every aspect of protecting employees’ health and welfare, including providing them an opportunity to expand the scope of their jobs for greater enrichment.看看社会疏远准则作为每个工厂员工的机会,以实现更多的自主权和工作的所有权。
  • Increase spending on training and development to keep current employees’ skill sets current.This needs to be done while educating the next generation of its supply chain, production, quality, and manufacturing execution leaders.
  • Doubling down on the latest technologies enables workers to be more connected and productive if they’re working in the plant or remotely。关键技术制造商依赖于转换自己包括以下数字:
  • Remote ERP access is proving indispensable and continues to provide connected workers with the access they need to keep working safely.
  • Having ERP and制造执行系统(MES)on a single integrated platform provides greater visibility and control across every manufacturing phase, often including real-time monitoring, automation, production reporting, and shop floor scheduling.
  • More intuitive, touchscreen-based shop floor interfaces toERP systems使用可配置的工作中心仪表板提高生产效率。这类新类界面的主要优点包括简化数据访问和实时信息收集和可用性,提高质量和降低成本。新的直观用户界面还有助于数字化制造操作并提高生产效率。
  • Digital workflows that capitalize on the strengths of touchscreen-based shop floor interfaces guide workers through complex tasks, preventing the most common types of human errors.
  • Real-time analytics will provide associates the information they need to spend more time on creative problem solving to improve production throughput and quality.
  • 更聪明,更好的传感器和接口模糊了工人和系统之间的线路,从效率提高了健康和安全的所有内容。
  • 根据世界经济论坛的说法,数字培训工具将减少75%,进一步增加了各地区生产团队成员的专业知识和知识。

建议创建数字转换路线图的步骤

All manufacturers are in a race to digitally transform themselves to become more resilient while looking for new ways to gain customers while reducing costs. KPMG’s Global Manufacturing Outlook provides insights into how the pandemic is accelerating manufacturers’ digital transformation efforts based on an interview with industrial manufacturing CEOs. The following are key takeaways from KPMG’s Global Manufacturing Outlook:

  • 48% of industrial manufacturing CEOs say the pandemic accelerated their digital transformation strategies by years.
  • 86%的人表示遥控工作已经开始改变他们如何选择培养他们的企业文化。
  • 79%的人表示大流行已经转移以重点放在他们的制造业务中以社会需求。
  • Supply chains (24%), operations, and supply of talent (both 17%) are the three greatest risks industrial manufacturing CEOs are most concerned with today.

以下是从制造商追溯到今天的数字转型策略的最有价值的经验教训。将以下内容视为从其经验中吸取的最有价值的经验教训,作为如何定义,开发和保持数字改善制造业务的基石:

  • The ability to shift quickly from one manufacturing process to another and manufacture new products in days is a much sought-after strength that digital transformation initiatives value most.从一个制造方法或策略切换到另一个的敏捷性对制造商首先为客户转换他们的运营和Excel至关重要。ERP systemsthat support pre-built manufacturing processes are becoming necessary as manufacturers look to gain more short-notice production runs across a broader customer base while launching new products of their own.
  • 在面对不确定性的情况下,需要实现更大的业务连续性转化为制造商的紧迫性,以获得制造业务的更大的金融能见度,有助于进一步简化其数字转型工作。Knowing how stable sales, revenue, and production forecasts drive manufacturers to adopt more finely tunedfinancial reportingsystems. They’re setting the ambitious goal of excelling at revenue and cost management with challenging new targets for their teams to achieve. Knowing with greater certainty how manufacturing operations’ variations impact financial statements is the cornerstone they’ll need to measure digital transformation initiatives and programs’ progress and results.
  • Lessons learned from taking on those challenges also underscore how invaluable real-time visibility into every production phase is.实时流程和生产监控从商店地板到ERP,提供宝贵的数据,Manufacturing Execution System(MES), Quality Management System (QMS), andWarehouse Management System(WMS)所有在单个数据库上运行的是今天任何数字转型策略的核心。
  • 实时生产和过程监控通过提供实时消耗,质量和生产效率,帮助保持数字转型策略。制造商追求数字为我国ormation strategies are increasing their real-time process and production monitoring to assess and reduce risk. They’ll rely on the insights gained from these systems as an early-warning system of factors that could impact revenue and margins. Knowing that every machine, process, and system is operating and stable brings greater stability to production and revenue forecasts and, ultimately, financial results.
  • 智能机器以前提供数据驱动的洞察力,有助于保持数字转型策略在轨道上。对任何价格战争的最佳防务是不断降低价格并放弃边距。它是数字转换生产线,具有更智能的机器,可以在更短的时间内获得更多所做的,并自我报告他们的健康并需要维护。在整个制造商的联系工人和数字转型工作中,当制造商竞争价格而不是创新时,智能机器是违反价格战的最佳防御。
  • Tier 1 suppliers are rewarding suppliers who have made track-and-trace and supply chain visibility integral to their digital transformation strategies as they’re helping to reduce the risk of health-related interruptions to production。Providing proof that inbound supplier shipments to a manufacturing facility are clean, Covid-19 free, and in compliance with health and safety regulations is a competitive strength every manufacturer wants to achieve. Tier 1 suppliers, including major automotive companies, are reshoring their supply chains and working with manufacturers on anticipated audit, health, and safety requirements.
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This article was written by
Louis Columbus

路易斯目前正作为委托人,IQMS。以前的职位包括Ingram Cloud,IBASET,Plex Systems,AMR Research(现为Gartner)的高级分析师Plex Systems营销副总裁销售董事产品管理,萨斯初创企业的营销和业务发展。哥伦布先生的学术背景包括来自Pepperdine University的MBA以及斯坦福大学商学院的战略营销管理和数字营销计划。路易斯还教授国际商业,全球竞争战略,国际市场研究,战略规划和市场研究中的MBA课程。哥伦布先生目前是韦伯斯特大学教师的成员,并教过加州州立大学,富勒顿:加州大学,Irvine&Marymount大学。