MES Solutions Critical To The Modern Manufacturing Environment

MES Solutions Critical To The Modern Manufacturing Environment

Bottom Line:It’s in the striving to always keep improving process and product quality based on insights from their制造执行系统(MES) that helps manufacturers become stronger and more responsive to customers in tough times.

Manufacturing CEOs say the acid test of business continuity today is to keep delivering the highest quality products they can on or before customer ship dates. Keeping customers’ trust by choosing to excel at product quality above all is one of the main factors that drive manufacturers to adoptMES systems。这是基础,使得可以在船舶地板上提供更多的实时可视性和订单。

By definition,MESmanages compliance, production, and quality by providing real-time process and product monitoring across a production center and integrating with the coreERP system。The DELMIAworks 2020 platform’s core is anERP和MES应用程序的集成套件提供一个无缝信息流合并ance, production, and quality data reported usingReal-Time ProductionandRealTime™ Manufacturing Process Monitoring。The following graphic illustrates the end-to-end visibility DELMIAworks 2020 provides to key members of the senior management team today:

Why MES Solutions Are Critical To Modern Manufacturing

拆除手工密集的障碍,以提高产品质量,合规性和生产效率,是MES开始迅速对制造业务产生差异的影响。成为一种无纸操作的长期好处,取代了一系列电子表格的依赖,以便使用电子,自动化系统提供可衡量的结果。在规模上自动化制造合规则,质量和生产是为什么MES解决方案对现代制造至关重要。

以下是MES在规范中证明关键的关键领域:

  • Providing track-and-traceability across supply chains that help solve material quality problems, improve inventory andorder managementand ensure compliance with industry standards.The more production locations a manufacturer has, the more important supply chain visibility is to maintaining quality levels and meeting production forecasts. Track and traceability save manufacturers from the high, unpredictable product recall expenses by catching product quality problems early.
  • RealTime™ Manufacturing Process Monitoring is integral to MES systems and provides the data and insights to improve cycle times and reduce scrap by providing the insights needed to optimize production against constraints.达到更高水平的循环时间性能通常需要重新定义和重新工程的生产过程。妨碍获得更大的周期时间改进的方法通常集成到生产过程中。了解哪个工厂的地板流程改变以及改善循环时间有多少是关键。实时监控可以更准确地量化约束,并定义克服每个以获得更高循环时间的计划。
  • 使用实时生产监控来捕获统计过程控制数据(SPC)是一种必须有用于提高产品质量,提高生产效率,并遵守行业标准的数据。了解在高质量水平下运行哪些生产过程,机器,工作中心和产品线对于保持车间运营顺利运行至关重要。实时生产监控是捕获实时数据的最准确的方法,用于为微调制造过程创建SPC图表。机器操作员还可以使用快速检查,控制和趋势图来获得流程性能的实时视图。在SPC模块中设置警报以提醒质量管理,生产工程和调度,当性偏差时,可以帮助避免数百万美元的生产时间。
  • 质量管理is why most manufacturers buy an MES system, with the urgent drivers being process and product quality and automating audit reporting.Spreadsheet-based production systems only go so far in providing the data needed to excel at quality. And preparing for a quality audit can take days or weeks if the only system available is a series of spreadsheets. In MES systems,质量管理是最依赖于模块的一个。寻找质量管理模块,提供端到端的可见性和跟踪,并以满足行业质量标准的优秀表格,包括汽车(TS),医疗(FDA,21 CFR第11部分)和ISO标准。最好还可以查找支持高级产品质量规划(APQP),纠正措施请求(CAR)和纠正措施/预防行动(CAPA)工作流程的MES系统质量模块。市场上最全面的系统也将支持物质审查委员会(MRB),具有工程变更令(ECO)系统,文件Contorl,设备历史记录,并提供质量数据的成本。最好的MES系统将这些许多报告选项聚合在一起,自动化审计报告,保存质量管理和合规团队每年一年的手动欺诈创建报告。

Conclusion

DELMIAworks offers fully integrated and native MES capabilities, developed specifically for manufacturers and designed within the system. RealTime™ data collection of shop floor activities at the machine and process level helps customers reduce costs, increase production yields and meet more delivery dates. By supporting 28 different manufacturing styles or processes, DELMIAworks customers can pivot from producing one product to another in a matter of days – not requiring the custom programming it would take with any other ERP system today.

投资MES解决方案的好处
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This article was written by
Louis Columbus

路易斯目前正作为委托人,IQMS。以前的职位包括Ingram Cloud,IBASET,Plex Systems,AMR Research(现为Gartner)的高级分析师Plex Systems营销副总裁销售董事产品管理,萨斯初创企业的营销和业务发展。哥伦布先生的学术背景包括来自Pepperdine University的MBA以及斯坦福大学商学院的战略营销管理和数字营销计划。路易斯还教授国际商业,全球竞争战略,国际市场研究,战略规划和市场研究中的MBA课程。哥伦布先生目前是韦伯斯特大学教师的成员,并教过加州州立大学,富勒顿:加州大学,Irvine&Marymount大学。